Cement building materials industry solutions
Industry Pain Points
Cement building material production workshops have hundreds of mechanical equipment, such as crushers, blowers, elevators, vertical mills, grate coolers, and the most critical rotary kilns. Once a piece of equipment on the production line malfunctions, it will cause the entire production to be interrupted, which may affect the company's economic benefits in minor cases and lead to serious safety incidents in severe cases.
Solution Deployment
Solution Advantages
Targeting industry characteristics, Zhongyun Technology utilizes predictive maintenance technology and diverse data acquisition methods to effectively collect equipment status data such as vibration, temperature, pressure, and current. This provides real-time online status monitoring for cement plant equipment. Combined with AI big data analysis, a diagnostic platform, and professional analysts, it empowers intelligent equipment maintenance capabilities, enabling predictive maintenance. This ultimately improves the intelligent management of cement plants, reducing costs and increasing efficiency.
Case Sharing
A certain cement group implemented this in October 2020 and put it into operation in December. Zhongyun Technology provided a complete hardware solution and fault algorithm software, covering all equipment in the plant. Approximately 550 measuring points were designed, and managed equipment included crushers, stackers, raw material mills, coal mills, rotary kilns, cooling fans, roller presses, cement mills, and conveyor belts, totaling about 105 units.
Since the project's implementation, more than 100 mechanical failures have been predicted in advance, including loose motor bearings, rotor wear, and loose screws, completely avoiding production accidents caused by equipment, with zero missed reports to date. This has reduced the number of inspection team members by 3 and the daily number of inspections by 1, significantly reducing the workload of inspections, shifting from fixed-point equipment maintenance to predictive equipment maintenance.
Make industry smarter and equipment healthier
Service Hotline
+86 19972156250
Wuhan Intelligent Cloud Control Technology Co., Ltd.
Company Address: No. 6 Fozuling 3rd Road, Donghu New Technology Development Zone, Wuhan, Hubei, China
