Zhongyun Technology: Predictive Maintenance of Industrial Equipment Promotes Enterprise Digital Transformation and Upgrading

Wuhan Zhongyun Kangchong Technology Co., Ltd. (hereinafter referred to as: Zhongyun Technology) Established in 2016, headquartered in Wuhan, Hubei, with a branch office in Fuzhou. It is a high-tech enterprise committed to predictive maintenance, online diagnosis, intelligent inspection, remote operation and maintenance, and remote care services for industrial equipment. It has hardware sensing team, industrial algorithm team, cloud platform software team, university-industry-research team, and manual diagnosis expert team.

01 Enterprise Advantages

• Strong R&D capabilities, 40% of employees are R&D personnel
• With completely independent intellectual property rights, Obtained more than 30 software copyrights and more than 10 patents

• Establish product lines Annual output reaches more than 100,000 units , more than 100 independently developed product models, stable supply
• The entire product production process is independently controllable, and has passed ISO certification, EU CE certification, explosion-proof certification, and coal mine safety certification (mine safety, intrinsic safety) Various environmental protection and safety certifications, meeting the quality standards of different countries and regions
• Deeply involved in four National standards for "Intelligent Service Predictive Maintenance" and two industry standards Formulation

02 Product System

It has a complete product matrix, including four categories of product systems:

• Intelligent operation and maintenance system hardware
• Fault diagnosis algorithm software
• Equipment operation and maintenance management platform
• Offline equipment care services

Install intelligent sensors on the equipment to collect various equipment status data, such as vibration, temperature, sound, current, and oil, etc. Using data acquisition, transmission, and analysis technologies, 7x24-hour real-time monitoring is performed to quickly identify and perceive the operation or changes of the equipment.

Zhongyun Technology has the most comprehensive algorithm models in the industry. Nearly 100 diagnostic algorithm models covering more than 90% of industrial equipment failure models, Including fault frequency, shaft center trajectory, waveform characteristic value, pulse speed, power spectrum, etc. A priori knowledge + small sample algorithm achieves 95% accuracy in intelligent diagnosis of equipment faults, and zero missed reports.

In three algorithm competitions held by China National Offshore Oil Corporation, Oriental Hope, and Instrument Comprehensive Institute, Zhongyun Technology team successfully won the championship against many strong opponents with its unique algorithm ideas and superb technical level.

03 Applicable Industries

Zhongyun Technology's equipment fault predictive maintenance solutions are used in Food processing, automobile manufacturing, smart water affairs, petrochemicals, iron and steel metallurgy, cement building materials, automobile manufacturing, coal mining, rail transit And other process manufacturing industries

In these industries, Wind turbines, pumps, motors, mills, air compressors, belt conveyors, crushers, elevators, rolling mills, classifiers, and boilers These are indispensable key equipment, and their operating status directly affects the production safety and economic benefits of enterprises. Zhongyun Technology's intelligent operation and maintenance solutions can monitor and manage these equipment comprehensively, ensuring stable operation and creating greater value for enterprises.

04 Solution Advantages

• Equipment full life cycle management

Taking equipment as the center, integrating cutting-edge technologies such as the Internet of Things, cloud computing, big data, and artificial intelligence to achieve real-time monitoring, data acquisition, information transmission, data management, health diagnosis, fault analysis, intelligent early warning, automatic push, and work order management, etc., integrated industrial equipment full life cycle management.

• Establish an equipment database

All data are displayed, shared, diagnosed, and pushed on the same platform. Multiple sources of isolated data are centrally unified and managed, helping enterprises effectively govern "information islands", break down data barriers, standardize and improve missing processes and settings, achieve business integration, establish an enterprise equipment database, and lay a solid foundation for the predictability of equipment operation and maintenance management faults.

• Significant improvement in application effects

Improve the quality and intelligence level of key equipment inspection, use intelligent sensors to reduce reliance on manual labor, use sensors and rules to replace or reduce the daily on-site equipment inspection load, and improve labor efficiency. Estimated labor cost savings of more than 30% 。

Save maintenance time, predictive maintenance system, using all-weather, uninterrupted operation status monitoring, using advanced artificial intelligence technology, ensuring continuous operation of equipment, avoiding unnecessary equipment shutdown maintenance, Equipment net operating rate increased by 2% 。

Through online monitoring and operation and maintenance management, accurate inspection and maintenance are carried out to improve the pertinence and effectiveness of maintenance content, solve over-maintenance and under-maintenance in preventive maintenance, thereby achieving Reduce maintenance costs by 30%-40% ; Through data accumulation and analysis, provide strong support for inspection and maintenance plans, reduce maintenance investment, Operation and maintenance time saved by 20%-30% 。

05 Partners

Zhongyun Technology is supported by Harbin Institute of Technology, Huazhong University of Science and Technology, Xi'an Jiaotong University, Tsinghua University, Wuhan University of Science and Technology Provide technical support and jointly carry out enterprise practice implementation with universities.

Serving more than 200 process manufacturing enterprises, monitoring more than 50,000 sets of equipment , covering metallurgy, automobiles, steel, chemicals, petroleum, coal, power, cement, nuclear power and other process manufacturing industries.

Simultaneously, promoting the digital transformation of small and medium-sized enterprises (SMEs) is a new path to achieving rapid growth and high-quality development for SMEs. However, many enterprises face challenges such as technological bottlenecks and talent shortages during the transformation process. Therefore, Zhongyun Technology, leveraging its years of experience in intelligent operation and maintenance, provides SMEs with efficient and reliable predictive maintenance solutions for equipment, helping enterprises achieve digital transformation.

Zhongyun Technology's intelligent operation and maintenance solutions have won the trust and praise of numerous enterprises with their comprehensive algorithm models, wide range of applications, and excellent practical results.
In the future, Zhongyun Technology will continue to dedicate itself to research and development and innovation in the field of industrial intelligent operation and maintenance, providing enterprises with more advanced and efficient operation and maintenance solutions to promote the transformation and upgrading of the industrial sector!