Zhongyun Technology IEPlat Tengyun - Intelligent Operation and Maintenance Platform Industrial Equipment Intelligent Operation and Maintenance Leader

A new generation of intelligent equipment operation and maintenance platform, giving industrial equipment the most powerful brain.

It integrates innovative functions such as platform design, digital management, networked collaboration, intelligent analysis, and personalized customization. It realizes remote real-time monitoring, data acquisition, operation and maintenance management, and diagnostic analysis of equipment. Better user experience to meet the needs of modern enterprise equipment operation and maintenance management!

Powerful functions, efficient management

An integrated and observable equipment operation and maintenance platform

Equipment full life cycle management

Taking equipment as the center, integrating cutting-edge technologies such as the Internet of Things, cloud computing, big data, and artificial intelligence to realize real-time monitoring, information transmission, data management, health diagnosis, fault analysis, intelligent early warning, automatic push, and work order management, etc., for integrated industrial equipment full life cycle management. The intelligent diagnosis accuracy of equipment faults is 95%, and the combination of human experience and AI algorithms achieves zero missed reports of equipment faults.

Establish an equipment data continent

All data is displayed, shared, diagnosed, and pushed on the same platform. It centralizes and unifies the management of multi-source and isolated data, helping enterprises effectively govern "information islands", break down data barriers, and achieve business integration to establish an enterprise "equipment data continent". The unified access, standardization, and improvement of missing processes and settings lay a solid foundation for the predictability of equipment operation and maintenance management failures. At the same time, it has comprehensive data security protection functions, adding a protective shield to the company's information security.

Intelligent early warning and health diagnosis

The company has served nearly 10,000 pieces of equipment in industries such as cement building materials, iron and steel metallurgy, petrochemicals, energy and power, and new materials. To date, there have been zero missed reports. Prior knowledge + small sample algorithm achieves 95% accuracy in intelligent diagnosis of equipment faults, safeguarding the safe operation of equipment!

Operation and maintenance management anytime, anywhere

First-line inspection and maintenance personnel can also view real-time monitoring information and real-time diagnostic results information through the App or WeChat applet. The mobile phone terminal also supports WeChat alarm information push reminders. Quickly check the alarm equipment, location, and abnormal data, and complete the reception and processing of work orders anytime, anywhere, improving the efficiency of fault response and quickly solving on-site problems.

Professional architecture, precise control

Agile iteration in the context of rapid technological development

Supports the access of traditional equipment, intelligent equipment, or local systems, supports the integration and docking of mainstream IoT platforms, and supports the access of multi-network equipment, realizing unified operation and maintenance management such as real-time monitoring, data acquisition, big data analysis, and intelligent diagnosis of equipment, meeting the operation and maintenance management needs of different equipment, different scenarios, and different industries.

01 Multi-network device access

Supports the rapid access of equipment data from transmission networks such as wired, Wi-Fi, 2G/4G, 5G, NB-IoT, LoRa, RJ45, RS485, and Zigbee.

02 Platform integration access

One-click docking with mainstream IoT platforms such as Huawei Cloud, Alibaba Cloud, AWS, Microsoft Azure, and telecommunications operators to achieve integrated access and unified operation and maintenance management.

03 Intelligent operation and maintenance management platform

The platform system adopts a BS architecture, creating an independent and controllable, high-performance, safe, reliable, and multi-environmentally runnable microservice architecture. It supports data access and data push of protocols such as TCP, HTTP, MQTT, Kafka, and OPC. It can access various systems such as machines, electricity, hydraulics, and robots, and supports integration into third-party systems.

04 Full-process management of equipment operation and maintenance

Intelligent sensors installed on factory equipment can transmit real-time equipment data to the platform via wired or wireless transmission for intelligent diagnostic analysis. Operation and maintenance management runs through various links from real-time equipment status, data transmission, fault analysis, alarm generation, diagnosis issuance, work order allocation, log management, and personnel management, realizing closed-loop equipment operation and maintenance management.

Equipment management, easy to handle

Enable employees to work efficiently using the power of technology

A certain cement group implemented it in August 2021 and put it into operation in November. Zhongyun Technology provides a complete set of intelligent equipment operation and maintenance solutions (including: hardware solutions, algorithm software, intelligent operation and maintenance platform, and remote diagnostic services), covering all equipment in the factory, with approximately 680 design measurement points, and managing equipment including crushers, stackers, raw material mills, coal mills, rotary kilns, cooling fans, roller presses, cement mills, and conveyor belts, approximately 124 units.

Since the project implementation, more than 100 mechanical failures, including motor bearing looseness, rotor wear, and screw looseness, have been predicted in advance, completely avoiding production accidents caused by equipment, and there have been zero missed reports to date. Non-planned downtime has been reduced by more than 60%, the overall operation and maintenance cost has been reduced by 40%, and equipment accidents and personnel injuries have been reduced and eliminated, ensuring that workers can safely carry out production and construction, and the efficiency of operation and maintenance work has increased by 50%.

With the continuous acceleration of the process of digital-real fusion and industrial transformation and upgrading, the technological innovation capabilities and security protection capabilities are receiving increasing attention from more and more enterprises. The application of Zhongyun Technology's intelligent operation and maintenance system overall solution in the cement building materials, petrochemicals, iron and steel metallurgy, and power energy industries will become increasingly widespread and important.

Enter the era of intelligent operation and maintenance of industrial equipment with Zhongyun Technology!