ZCZW24-Z
Intrinsic safety type vibration and temperature acquisition device main unit for mining use
Category:
The ZCZW24-Z intrinsically safe vibration temperature acquisition device main unit (hereinafter referred to as the main unit), designed and manufactured by our company, is specifically used for collecting industrial equipment status information. It extracts equipment fault features through edge computing and transmits data and status analysis results via WiFi, 4G, Ethernet, and other methods. Together with the GZW80/165 intrinsically safe vibration temperature sensor, it forms the core part of the monitoring system.
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Design characteristics
Product Explosion-proof Type and Outline Drawing
Explosion-proof Type
Explosion-proof Type: Intrinsically Safe for Mining Use;
Explosion-proof Mark: Ex ib I Mb.
Product Outline Drawing
Note: The picture is for reference only, please refer to the actual product.
Environmental Conditions
1. The main unit should be able to operate normally under the following environmental conditions;
a) Ambient temperature: 0℃ to +40℃;
b) Ambient relative humidity: not more than 95% (+25℃);
c) Atmospheric pressure: 80kPa to 106kPa;
d) No significant vibration or shock;
e) In hazardous locations with methane and coal dust explosive gas mixtures;
f) No steam or corrosive gases that damage metal and insulating materials;
2. The harshest storage and transportation conditions the main unit can withstand:
a) Temperature: -40℃ to +60℃;
b) Humidity: 95% (+40℃);
c) Vibration: 50m/s²;
d) Shock: 500m/s².
System Grounding
As part of the entire acquisition system, effective grounding loop connection of the main unit is one of the important conditions to ensure the system operates normally. Improper connections can cause current flow in the loop due to potential differences between grounding points, introducing noise into the system. Installation should be guided by professionals.
In industrial sites where uncertain interference signal sources exist, the cable shielding layer should be reliably connected to earth (PGND) with contact resistance below a certain limit, and must not be laid parallel to power cables.
Explosion-proof
For explosion-proof applications, the product must have an "Explosion-proof Certificate" issued by an inspection unit and a "Safety Mark Certificate" for mining products issued by a national authorized agency. Only products with the mining product "Safety Mark Certificate" are allowed for underground use.
Product Maintenance
The main unit is a precision acquisition product; the power supply voltage used must not exceed the voltage type and upper limit specified in the product technical documentation.
The main unit must be properly stored; when not in use, it should be placed in a dry location, and during use, it should be protected from drops or impacts from external objects.
To ensure its electrical insulation performance, users should prevent contamination of the main unit housing. After long-term storage, it should be visually inspected, and if contaminated, cleaned with industrial alcohol.
Under no circumstances should users disassemble the product themselves, as this will cause the main unit to be scrapped.
The main unit must not be used beyond the conditions specified in this manual.
Transportation and Storage
The packaged main unit is suitable for road, rail, water, and air transportation, and must be protected from rain and impact during transport.
After packaging, the equipment should be stored in a warehouse with an ambient temperature of -20℃ to +40℃, relative humidity below 95% (+25℃), good ventilation, and free of corrosive gases.
Product Advantages
Installation Technology and Electrical Connection Technology
As the main unit, installation technology is extremely important during the engineering implementation process. Improper installation can lead to distorted measurement data, and sometimes even make data collection impossible.
1. Main Unit Installation
1) Choose a safe and well-ventilated location for installation based on the site conditions. Generally, it should be away from flammable and explosive areas and comply with explosion-proof requirements.
2) According to the installation instructions provided with the equipment, install fixed brackets or support structures to ensure firmness and reliability.
2. Electrical Connection Technology
1) Power supply interface: The main unit's power supply is DC 24V, which must be connected to the main unit's input circuit breaker port through a related power supply and a mining intrinsically safe cable to provide power;
2) Analog input acquisition interface: The main unit supports up to 16 channels of mining intrinsically safe vibration temperature sensors. Each sensor is connected via a three-core (brown, black, blue) mining control shielded flexible cable, where brown connects to EXC+, black connects to EXC-, blue connects to T-B, and the shield layer connects to the grounding copper bar inside the cabinet.
3) Ethernet communication interface: The mining intrinsically safe network cable is introduced into the main unit's motherboard network port through the stainless steel PG head of the main unit;
4) WiFi communication interface: The mining radio frequency transmission cable is introduced into the WiFi module IPEX interface of the main unit through the stainless steel PG head of the main unit;
5) 4G communication interface: The mining radio frequency transmission cable is introduced into the 4G module IPEX interface of the main unit through the stainless steel PG head of the main unit; after electrical connection, check whether the corresponding functional wires are correctly connected.
3. Cable Connection Technology
The selection of cables should comply with relevant standards. In harsh environments such as high temperature, high humidity, acid, alkali, and salt spray, cables with appropriate protection levels should be used. If necessary, protective soft rubber should be used to fill gaps to prevent moisture, acid, alkali, and salt spray intrusion. When possible, the main unit of the acquisition device should be kept away from strong acid and strong alkali environments to avoid contamination of electrical contact parts or damage to electrical connection performance.
The maximum cable length for connecting the related power supply to the main unit is 100m; the maximum transmission distance for connecting the mining intrinsically safe vibration temperature sensor to the main unit is 30m.
Product Parameters
Product Specifications
| Parameter Category |
Performance Indicators |
| Power Parameters |
|
| Operating Voltage |
Rated DC 24V, power fluctuation range: DC (18V~25V) |
| Operating Current |
≤300mA |
| Input Signal |
|
| Number of Channels |
16 Channels |
| Signal Type |
Sine Wave Voltage |
| Voltage Range |
0V ~ 5V |
| Analog Processing Error |
Not exceeding 10% (maximum) |
| Wireless WIFI |
|
| Number of Transmission Channels |
1 Channel |
| Frequency Range |
2402MHz ~ 2483MHz |
| Transmission Power |
≤20dBm |
| Receiving Sensitivity |
-70dBm |
| Transmission Distance |
10m (unobstructed) |
| Wireless 4G |
|
| Number of Transmission Channels |
1 Channel |
| Operating Frequency |
1710 MHz ~ 2690MHz |
| Transmission Power |
≤33dBm |
| Receiving Sensitivity |
-70dBm |
| Maximum Transmission Distance |
100m (unobstructed, no nearby frequency interference) |
| Ethernet Port |
|
| Number of Transmission Channels |
1 Channel |
| Transmission Mode |
Full Duplex, TCP/IP |
| Transmission Rate |
10/100Mbps |
| Maximum Transmission Distance |
100m |
| Environmental Parameters |
|
| Operating Temperature |
0℃~40℃ |
| Relative Humidity |
<95% RH (at +25℃) |
| Appearance Parameters |
|
| Shell Material |
304 Stainless Steel |
| Protection Level |
IP65 |
| Dimensions |
320mm*300mm*170mm |
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