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SW2400-X

Broadband Temperature and Vibration Integrated Intelligent Wireless Sensor


The SW2400-X series temperature and vibration integrated intelligent wireless sensor combines sensor data acquisition, edge processing, and Cat.1 wireless communication functions into one. The product is equipped with a large-capacity lithium primary battery, a three-axis vibration sensing accelerometer, and a PT100 platinum resistance thermometer, enabling high-precision, rapid, and continuous detection of four state signals: three-axis vibration and temperature of the equipment. It features embedded intelligent diagnostic algorithms and can be widely applied in industrial AI fields such as industrial equipment condition monitoring, fault prediction, and fault diagnosis. It can precisely diagnose early faults in rotating machinery such as bearings and gearboxes.


Design characteristics

 

· Range: Full frequency: 16g on X/Y/Z three axes; High frequency: 50g on Z axis, 16g on X/Y axes; Full frequency: 60g on X/Y/Z three axes
· Frequency response range: Low frequency: 0.5Hz~1.6kHz on X/Y/Z three axes; High frequency: 0.5Hz~28kHz on Z axis, 0.5Hz~1.6kHz on X/Y axes; Full frequency: 0.1Hz~8kHz on X/Y/Z three axes
· Temperature measurement range: -50℃~200℃
· Operating ambient temperature: -40℃~70℃; Long-term use at high temperatures will affect battery life
· Operating duration: Not less than 1.5 years
· Transmission distance: Base station coverage ranges from several kilometers to tens of kilometers
· Explosion-proof rating: Ex ia IIC T4 Ga

Product Advantages

 

 

· Mainly applied in industrial AI fields such as industrial equipment condition monitoring, fault prediction, and condition diagnosis analysis.
· Simultaneously detects three-axis vibration and temperature signals, and outputs various feature values and waveform data.
· Wide frequency response range enables precise diagnosis of early faults in mechanical equipment such as bearings and gearboxes.
· Temperature sensing element uses imported platinum resistance, offering good stability and high accuracy.
· Cat.1 wireless transmission mode sends data directly to the cloud without the need for a gateway, making installation convenient.
· Ultra-low power design ensures long battery life.
· Antenna has a high protection rating, suitable for complex industrial environments with humidity, dust, and strong interference.

Product Parameters

Application Topology

 

Product Specifications

Parameters Low Frequency (MEMS) Indicators High Frequency (MEMS + Piezoelectric) Indicators Broadband (MEMS) Indicators
Vibration Parameters

 

Axial 3-Axis Acceleration 3-Axis Acceleration 3-Axis Acceleration
Vibration Range ±16g Z-axis ±50g, X and Y axes ±16g ±60g
Frequency Range 0.5Hz~1.6kHz (±3dB)

Z: 0.5Hz~28kHz (±3dB),

X and Y: 0.5Hz~1.6kHz (±3dB)

0.1Hz~8kHz (±3dB)
Sampling Frequency 256Hz~51.2kHz 256Hz~51.2kHz 256Hz~51.2kHz
Sampling Accuracy 24-bit 24-bit 24-bit
Number of Sampling Points 1K, 2K, 4K, 8K, 16K 1K, 2K, 4K, 8K, 16K 1K, 2K, 4K, 8K, 16K
Measurement Accuracy <5% <5% <5%
Battery Parameters

 

Battery Voltage and Capacity 3.6V Primary Lithium Thionyl Chloride Battery, Capacity 19Ah 3.6V Primary Lithium Thionyl Chloride Battery, Capacity 19Ah 3.6V Primary Lithium Thionyl Chloride Battery, Capacity 19Ah
Service Life Not less than 1.5 years under default configuration Not less than 1.5 years under default configuration Not less than 2 years under default configuration
Temperature Parameters

 

Sensitive Material PT100 Class A PT100 Class A PT100 Class A
Measurement Range -50°C~200°C -50°C~200°C -50°C~200°C
Accuracy ±1°C ±1°C ±1°C
Communication Parameters

 

Communication Mode and Frequency Bands Cat.1 (B1/B3/B5/B8/B34/38/39/40/41) Cat.1 (B1/B3/B5/B8/B34/38/39/40/41) Cat.1 (B1/B3/B5/B8/B34/38/39/40/41)
Communication Distance Base Station Coverage Range (Several to Dozens of Kilometers) Base Station Coverage Range (Several to Dozens of Kilometers) Base Station Coverage Range (Several to Dozens of Kilometers)
Environmental Parameters

 

Operating Temperature -40°C ~ 70°C -40°C ~ 70°C -40°C ~ 70°C
Storage Temperature -50°C ~ 105°C -50°C ~ 105°C -50°C ~ 105°C
Humidity Maximum 95% RH (No Condensation) Maximum 95% RH (No Condensation) Maximum 95% RH (No Condensation)
Structural Parameters

 

Dimensions Diameter 43mm, Height 110mm Diameter 43mm, Height 110mm Diameter 43mm, Height 110mm
Weight 300g (Including Battery Assembly) 300g (Including Battery Assembly) 300g (Including Battery Assembly)
Installation Method Magnetic, Adhesive, Adapter Stud Magnetic, Adhesive, Adapter Stud Magnetic, Adhesive, Adapter Stud
Protection Level IP67 IP67 IP67
Certification Parameters

 

Explosion-proof Mark Ex ia IIC T4 Ga Ex ia IIC T4 Ga Ex ia IIC T4 Ga

 

 

Supporting Cables

 

Series Model Guide

SW 2 0 00 - 1
Basic Model Sensor Type Communication Mode Explosion-proof Certification - Parameter Type
SW 2 = Temperature and Vibration Integrated 0 = NB-IOT 01 = Explosion-proof Type - 1 = Low Frequency (MEMS)

 

3 = Temperature, Vibration, and Sound Three-in-One 1 = WIFI 00 = Basic Type

 

2 = High Frequency (MEMS + Piezoelectric)

 

4 = Wireless Temperature Measurement 2 = LoRa

 

 

3 = Broadband (MEMS)

 

5 = Wireless Temperature Measurement Host 3 = RJ45

 

 

4 = 433Hz

 

 

4 = 4G

 

 

5 = 2.4G

 

 

5 = RS485

 

 

6 = Infrared

 

 

6 = ZigBee

 

 

 

 

 

7 = Other Communication Methods

 

 

 

 

 

 

Series Model Information

Product Model Product Parameter Description
SW2400-1 Edge Computing, 4G (Cat.1) Communication, Low Frequency Three-Axis (MEMS) Vibration, Temperature 4-Channel Signal
SW2401-1 Explosion-proof type, Ex ia IIC T4 Ga, edge computing, 4G (Cat.1) communication, low-frequency three-axis (MEMS) vibration, 4-channel temperature signals
SW2400-2 Edge computing, 4G (Cat.1) communication, high-frequency three-axis (MEMS + piezoelectric) vibration, 4-channel temperature signals
SW2401-2 Explosion-proof type, Ex ia IIC T4 Ga, edge computing, 4G communication, high-frequency three-axis (MEMS + piezoelectric) vibration, 4-channel temperature signals
SW2400-3 Edge computing, 4G (Cat.1) communication, full-frequency three-axis (MEMS) vibration, 4-channel temperature signals
SW2401-3 Explosion-proof type, Ex ia IIC T4 Ga, edge computing, 4G communication, full-frequency three-axis (MEMS) vibration, 4-channel temperature signals

 

 


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